Working principles of cooling stave: Through surface cooling, the heat transferred from the blast furnace can be smoothly exported to prevent the high-temperature heat flow from directly reaching the furnace shell, and the cooling stave is installed between the brick lining and the furnace shell to achieve this effect. For modern blast furnaces with full cooling stave structure, staves or water cooling plates are installed on the furnace shell from the furnace bottom to the furnace throat, forming a fully cooled furnace body structure. The heat from the blast furnace is transferred to the environment through the cooling water through the heat exchange with the cooling wall.
TYMC offers several cast iron grades, EN GJL 150-250, EN GJS 450-10, EN GJS 400-18. Each one is suitable for a different part on the blast furnace shelf. With cold bending cooling pipe cast-in the stave body, the stave cooler can face complex working conditions inside the blast furnace.
The useful life of the stave coolers reaches more than 15 years thanks to the care from the TYMC team in the conception and manufacturing of the product. The know-how allowed us to equip more than 300 blast furnaces in the world.
Our customers :
DANIELI
Primetals Technologies Limited
CISDI
Arcelor Mittal
HBIS GROUP
BHILAI STEEL PLANT,BHILAI (India)
U.S.Steel
Novolipetsk Steel (NLMK)
Kardemir(Turkey)
TATA STEEL
US STEEL
Engineered for Heavy-Duty Use
The Blast Furnace Stave Cooler is meticulously engineered to withstand the rigorous demands of modern blast furnace operations. Designed to be installed in critical areas such as the tuyere, furnace belly, bosh, and body, the stave cooler plays a pivotal role in extending the operational life of your blast furnace. By effectively managing the intense heat generated within the furnace, the blast furnace cooling stave ensures that high-temperature heat flows are efficiently dissipated, preventing them from reaching the furnace shell. This innovative cooling solution is achieved by positioning the blast furnace stave cooler between the brick lining and the furnace shell, creating a robust barrier against thermal stress. With a lifespan exceeding 15 years, thanks to the superior craftsmanship of Tianyu Metallurgical Equipment (TYMC), our cast iron stave cooler is a testament to durability and reliability, making it an indispensable component in over 300 blast furnaces worldwide.
Seamless System Integration
Integrating seamlessly into existing furnace structures, the blast furnace stave cooler is designed for compatibility and ease of installation. TYMC offers a range of cast iron grades, including EN GJL 150-250, EN GJS 450-10, and EN GJS 400-18, each tailored to specific sections of the blast furnace. This versatility ensures that the cast iron cooling stave can adapt to various operational conditions, providing optimal performance across different furnace configurations. The inclusion of cold bending cooling pipes cast into the stave body further enhances its ability to handle complex working environments. This feature allows the blast furnace cooling stave to maintain its structural integrity and cooling efficiency, even under the most challenging conditions. By choosing our stave cooler, you are investing in a product that not only integrates effortlessly into your system but also elevates the overall efficiency and longevity of your blast furnace operations.
Built for Modern Industry
In the ever-evolving landscape of industrial metallurgy, the blast furnace stave cooler stands out as a cutting-edge solution that meets the demands of contemporary steel production. Our cast iron stave cooler is crafted with precision and expertise, reflecting TYMC's commitment to innovation and excellence. The cooling stave's ability to transfer heat from the furnace to the environment through a sophisticated heat exchange process ensures that your furnace operates at peak efficiency. This advanced cooling technology is crucial for maintaining the structural integrity of the furnace shell, reducing maintenance costs, and minimizing downtime. Trusted by industry leaders such as DANIELI, Primetals Technologies Limited, and Arcelor Mittal, our blast furnace stave cooler is a proven performer in the global market. By choosing TYMC, you align your operations with a brand that prioritizes quality, performance, and customer satisfaction, ensuring that your blast furnace remains at the forefront of industrial innovation.
Product Advantages
1.Unmatched Durability for Long-Term Performance
The blast furnace stave cooler from Tianyu is engineered to withstand the harshest conditions, ensuring a lifespan of over 15 years. This longevity is achieved through meticulous design and manufacturing processes, making it a reliable choice for industries aiming to minimize downtime and maintenance costs. The stave cooler is crafted from high-quality cast iron, providing exceptional resistance to wear and tear, which is crucial for maintaining the integrity of the blast furnace over extended periods.
2.Advanced Heat Management Technology
Our blast furnace cooling stave utilizes cutting-edge surface cooling technology to efficiently dissipate heat, preventing high-temperature heat flow from reaching the furnace shell. This innovative approach not only protects the furnace structure but also enhances operational efficiency by maintaining optimal temperature levels. The cast iron cooling stave is strategically installed between the brick lining and the furnace shell, ensuring seamless heat transfer and safeguarding the furnace's longevity.
3.Versatile Application Across Furnace Parts
The blast furnace stave cooler is designed for versatile application across various parts of the furnace, including the tuyere area, furnace belly, and furnace bosh. This adaptability ensures comprehensive protection and cooling, tailored to the specific needs of each furnace section. By integrating the cast iron stave cooler into your blast furnace, you can achieve a fully cooled furnace body structure, enhancing overall performance and reliability.
4.Proven Track Record with Global Leaders
Trusted by industry giants such as Arcelor Mittal, TATA Steel, and U.S. Steel, the blast furnace stave cooler has been successfully implemented in over 300 blast furnaces worldwide. This extensive track record underscores its effectiveness and reliability in diverse operational environments. Partnering with Tianyu means aligning with a proven solution that meets the rigorous demands of leading metallurgical operations.
5.Tailored Solutions with Multiple Cast Iron Grades
Tianyu offers the cast iron stave cooler in several grades, including EN GJL 150-250 and EN GJS 450-10, to suit different parts of the blast furnace. This customization ensures that each stave cooler is perfectly matched to its specific application, optimizing performance and durability. The inclusion of cold bending cooling pipes within the stave body further enhances its ability to withstand complex working conditions, making it an indispensable component of modern blast furnace operations.
About Us
Founded in 1994, Tianyu Metallurgical Equipment (Hangzhou) Co., Ltd. is a leading manufacturer specializing in metallurgical cooling equipment. With over two decades of industry experience, we have equipped more than 300 blast furnaces worldwide, providing innovative cooling solutions that enhance furnace longevity and efficiency. Our Blast Furnace Stave Coolers are designed to protect critical furnace areas such as the tuyere, belly, bosh, and body, ensuring smooth heat transfer and preventing high-temperature damage to the furnace shell. We offer a range of cast iron grades, including EN GJL 150-250, EN GJS 450-10, and EN GJS 400-18, tailored to meet diverse operational needs. Our commitment to quality and innovation is reflected in our long-standing partnerships with industry giants like Arcelor Mittal, U.S. Steel, and TATA Steel. At Tianyu, we are dedicated to delivering reliable, high-performance cooling solutions that drive industrial transformation and sustainability.
Contact Tianyu Metallurgical Equipment today to upgrade your blast furnace with our advanced Blast Furnace Stave Cooler. Let’s drive efficiency and extend the life of your furnace!
FAQ
Who are we?
We are Tianyu Metallurgical Equipment (Hangzhou) Co., Ltd, a specialized manufacturing company founded in 1994, focusing on metallurgical cooling equipment. Our expertise and dedication have allowed us to equip over 300 blast furnaces worldwide.
How can we guarantee quality?
We guarantee quality through our meticulous manufacturing processes and the use of high-grade materials such as EN GJL 150-250, EN GJS 450-10, and EN GJS 400-18 cast iron. Our products are designed to withstand complex conditions, ensuring a lifespan of over 15 years.
What can you buy from us?
You can purchase high-quality stave coolers for blast furnaces, designed to protect and extend the life of your furnace. Our products are suitable for various parts of the blast furnace, including the tuyere area, furnace belly, and furnace body.
Why should you buy from us not from other suppliers?
Our stave coolers are backed by decades of expertise and have been trusted by leading companies like Arcelor Mittal and U.S. Steel. We offer durable products with a proven track record of performance in over 300 blast furnaces globally.
What services can we provide?
We provide comprehensive support from product selection to after-sales service, ensuring that our stave coolers meet your specific needs. Our team is dedicated to delivering solutions that enhance the efficiency and longevity of your blast furnace operations.
Can I customize this product for my business?
Yes, we offer customization options to meet the specific requirements of your blast furnace operations. Our team works closely with you to ensure that the stave coolers are tailored to your unique needs.
How fast can I receive my order?
Delivery times vary based on your location and order specifications. We strive to process and ship orders promptly to ensure you receive your stave coolers as quickly as possible. Please contact us for detailed shipping information.
